Is your industrial facility operating at full potential? One of the things that could be limiting it from hitting its optimal potential is poor maintenance. The capacity and quality of production are dependent on the availability and reliability of the industrial facility assets. The following are the best practices in industrial maintenance.
The entire range of crucial industrial maintenance routines can be managed easily if you adopt the right standards, techniques, and measurements. This would guarantee the quality of every task by ensuring that tasks are done safely and efficiently.
Make Sure to Use the Right Maintenance Team
In many cases, industrial maintenance staff is organized based on specialties like electrician and mechanics. But maintenance has evolved so much over time and demands advanced professionals such as electro-mechanics, hydraulic-pneumatics, and automation experts. Because maintenance is intertwined, experts with knowledge in these areas are more effective. But working with experts is not enough!
Another group of important assets is organizers and researchers. These professionals help to prepare work, plan, and manage activities to improve maintenance routines and optimize the performance of equipment.
Gather and Analyze Data to Define Maintenance Needs
In any kind of industry, the most important step that should lead to the establishment of best practices in industrial maintenance is data gathering. This means ensuring that the machine downtime, inventory history, and asset behavior data is easily available. With this, it is easy to cut downtime and cost associated with specific maintenance.
The data should help you in designing equipment factsheet with core info such as operational documents, instructions, toolkits, and operational modes. With this, maintenance becomes easy fast and reliable.
Develop a Maintenance Plan
Your industrial leadership, as mentioned here, should establish a clear maintenance plan that can help managers and teams to control the entire system for higher efficiency. A maintenance plan comprises of a schedule and organization of corrective, curative, and predictive maintenance interventions to help optimize industrial performance. Here are the main goals of having and implementing a maintenance plan:
- To help optimize equipment performance.
- Helping to provide the best possible working conditions.
- Minimizing or eliminating damage to other assets.
- Ability to establish a clear maintenance routine to reduce downtime.
If you want your industrial facility to run at full capacity, it is prudent to ensure that every asset is running properly. If you follow the above best practices, you can avoid getting caught off guard by breakdowns and suffering extended downtime that can result in hefty losses.